SFU Type Ball Screw (Special for Replacing Taiwan TBI)
The SFU type ball screw is a high-precision transmission component specially designed to replace the same model of Taiwan TBI ball screws. It is fully compatible with the installation dimensions, performance parameters, and interface standards of the TBI SFU series. No modification to the equipment installation structure is required, enabling direct and seamless replacement. At the same time, it achieves upgraded optimization in precision stability, load-bearing capacity, and cost performance, and is widely applicable to various industrial scenarios requiring high-precision linear transmission, helping equipment maintain or even improve operational efficiency.
Core Product Advantages (Suitable for TBI Replacement with Superior Performance)
As a direct replacement for the Taiwan TBI SFU series, this product optimizes the pain points in industrial applications while inheriting the core functions of the original series, balancing compatibility and high performance. The core advantages are as follows:
● Complete Dimensional Compatibility, Seamless Replacement Without Pressure: Strictly following the standard dimensional specifications of the Taiwan TBI SFU series, key parameters such as screw outer diameter, lead, nut outer diameter, flange size, and shaft end machining precision are completely consistent with the same TBI models (e.g., SFU1605, SFU1610, SFU2005, etc.). The nut mounting holes and fixing methods are accurately matched. During replacement, there is no need to modify the equipment bracket, motor interface, or installation spacing. The replacement can be completed by directly disassembling the old part and installing the new part, which greatly reduces equipment modification costs and downtime.
● Upgraded Precision, More Accurate Positioning: Adopting a high-precision grinding/rolling process, the precision grades cover P3, P5, C5, C7, etc., which can be flexibly matched according to the precision requirements of the original TBI equipment. The variation over any 300mm length strictly complies with the corresponding precision standard, and a maximum fine feed of 0.1μm can be achieved. The positioning error is smaller than that of TBI products of the same precision, and the repeat positioning precision is more stable, which effectively improves the precision of equipment processing and transmission, making it suitable for scenarios with high precision requirements such as CNC machine tools and precision automation equipment.
● Optimized Load-Bearing and Rigidity, Stronger Durability: The screw is made of high-strength alloy materials such as SCM450 and S55C, and its hardness reaches HRC58°~62° after induction heat treatment. The nut is made of SCM415 material with carburizing heat treatment, and the steel balls are SUJ2 high-hardness balls. The dynamic rated load, static rated load, and rigidity all meet or exceed those of the same TBI models (for example, the dynamic rated load of SFU1605 can reach 1380kgf, the static rated load is 3052kgf, and the rigidity is 32kgf/µm). It can bear larger radial and axial loads, reduce deformation and wear during long-term operation, and its service life is 15% longer than that of TBI products.
● Low Resistance and Low Noise, More Stable Operation: Adopting an internal circulation design, the steel balls achieve stable circulation through a metal circulator, avoiding the friction noise of the external circulation structure. The operating noise is lower than that of the same TBI series products. At the same time, the driving torque is only 1/3 of that of traditional sliding screws, and the transmission efficiency is as high as 90% or more, which reduces motor energy consumption. There is no jamming or impact during operation, making it suitable for high-speed operation scenarios. The instantaneous speed can reach up to 4500rpm, and the conventional operating speed can reach 3000rpm.
● Strong Environmental Adaptability and Convenient Maintenance: It is suitable for a conventional working environment of -30℃~80℃ and can bear a maximum temperature of 110℃ for intermittent operation. Low-temperature environments can be accommodated through special deployment; the nut is equipped with an NBR dust ring, which has excellent sealing performance, effectively preventing dust and impurities from entering and reducing internal wear. At the same time, it supports separate delivery of the screw and nut, and the preload can be adjusted as needed. The maintenance cost is lower than that of TBI products, with sufficient supply and a shorter delivery cycle.
Replacement Advantages and Application Scenarios
Based on the above core product advantages, this product is completely consistent with the original TBI SFU series in terms of replacement convenience and application scenarios, and can be adapted to the original equipment without additional adjustments. The specific replacement advantages and application scenarios are as follows:
(I) Core Replacement Advantages
1. No need to modify equipment: It fully adopts the installation dimensions and interface standards of the TBI SFU series, making the replacement process simple and efficient, minimizing downtime and reducing losses from production interruptions;
2. Performance does not degrade but upgrades: In key indicators such as precision, load-bearing, and durability, it meets or exceeds those of the same TBI models, ensuring more stable and efficient equipment operation after replacement;
3. High cost performance: The price is more advantageous than that of original Taiwan TBI products. At the same time, the supply is sufficient and the delivery cycle is short (regular models are in stock), which greatly reduces equipment maintenance and procurement costs;
4. Guaranteed after-sales service: Comprehensive after-sales support is provided. According to the usage scenario of the customer's original TBI equipment, accurate model matching, installation guidance, and later maintenance services are offered to eliminate worries about replacement.
(II) Application Scenarios (Completely Consistent with TBI SFU Series)
This product can directly replace the Taiwan TBI SFU series ball screws and is widely used in various equipment requiring high-precision linear transmission. The core application scenarios include:
● CNC machine tools: CNC lathes, milling machines, grinders, etc., to achieve precise feeding and positioning of the workbench and improve processing precision;
● Industrial robots: Robot arm joints, linear modules, etc., to provide stable and precise linear transmission and improve the repeat positioning precision and response speed of the robot;
● Precision automation equipment: Automatic production lines, transplanters, testing equipment, etc., to meet high-speed and high-precision transmission needs;
● Semiconductor and electronic equipment: PCB drilling machines, LCD panel processing equipment, etc., to achieve micron-level precise positioning and avoid damage to precision components;
● Other scenarios: Aerospace equipment, medical equipment, precision instruments, etc., to meet high-precision transmission needs in extreme environments.
Product Guarantee and Service
To further ensure the user experience after replacement and address customer concerns during the replacement process, this product provides comprehensive product quality and after-sales services, as follows:
1. Quality guarantee: The products are produced in strict accordance with the ISO 9001:2015 standard and undergo multiple processes such as raw material inspection, heat treatment inspection, and precision inspection to ensure that each product meets the standards for replacing TBI and prevent unqualified products from leaving the factory;
2. Model matching: According to the TBI SFU series model provided by the customer (e.g., SFU1605, SFU2010, etc.), the corresponding SFU ball screw model can be accurately matched to ensure complete dimensional and performance compatibility;
3. Customized service: Customized services such as screw length, shaft end processing, and preload adjustment are supported, fully meeting the personalized needs of the customer's original TBI equipment;
4. After-sales support: Comprehensive after-sales services such as installation guidance, fault diagnosis, maintenance, and replacement are provided. If problems such as size incompatibility or performance non-compliance occur after replacement, returns and exchanges can be made unconditionally.
Summary: With "seamless replacement, performance upgrade, and high cost performance" as its core, the SFU type ball screw is strictly benchmarked against the Taiwan TBI SFU series. Relying on the advantages of dimensional compatibility, excellent precision, and strong load-bearing capacity, it can be directly put into use without modifying the equipment. It not only solves the pain points of the TBI products, such as long procurement cycles and high costs, but also effectively improves the stability and precision of equipment operation. It is an ideal choice for replacing the Taiwan TBI SFU series ball screws.
